scottellis88 wrote:Blackdelux wrote:i got one intercooler core from aeroflow
and got piping pre bent from exhaust shop, and silicone hoses from supercheap
tridon hose clamps made couple angle bracket from 3mm angle , that pick up radiator support and lower radiator support
basically copied HPD design and cross country 4x4
they do kits but were $1200 and do use PWR cores
all up cost 500 ish and a days work, and sold factory cooler on gummy for $80
I do love a project! what size intercooler did you go for? I'm going to attempt it f#$k it!
i fit 550 x 300 x 75 was tight but bigger is better lol
450 x 300 fits well too
i used 90 degree silicone hose 3 inch to 2.5 straight off core worked out perfect to where you need to hole saw thru rad support, there are cutouts already in rad support just to small
one 90 degre pipe straight off turb with approx 200mm either side 2inch to silicone joiner straight
to 35deg pipe 2inch with 200mm each side to silicone joiner
to 2inch pipe flared to 2.5 exhaust shop will do this, this protrudes thru rad support to 90 degree silicone hose on core drivers side
then core
passenger side of core i used two 90 degree bends 2.5 inch welded goes thru rad support from 90 degree silicone hose
over battery, then 3 inch sillicone hose with ithink 35 or 45 degree corner (super cheap)about 150mm or 200 each side or bend to straight tube only 120mm long with m15? i think nut welded in for temp sensor then
clamped to standard intake throttle body with originall factory joiner to where top mount inter cooler used to feed into.
ill try to put pics up never done it before but ill try