TRS build

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Re: TRS build

Postby Warrior92 on Thu, 12 Apr 2018 9:09 +0000

Great progress!
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Re: TRS build

Postby TOYZX on Fri, 13 Apr 2018 4:55 +0000

Nice one mate. Got a link for that cooler? Be keen to get one if ya think its worth it!

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Re: TRS build

Postby Tyler1993 on Fri, 13 Apr 2018 6:03 +0000

Thanks warrior!

Yeah Here’s the link Mate.
https://www.forefrontindustries.com.au/ ... er-upgrade
Just couldn’t justify the cost of a front mount as I’m not going to be chasing big HP
And didn’t want to further restrict airflow to the radiator.
I’ll give her a good drive hopefully tonight if not on Saturday and get back to you Mate


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TRS build

Postby Tyler1993 on Mon, 16 Apr 2018 3:07 +0000

Hey Luke, but of a review on the intercooler.
Seems to keep the coolant on average 5-7 degrees cooler.
EGTs were abit harder to keep track of as they still climb up if you give it a boot full.
But what I did notice on the same drive I do all the time up a long hill. It takes a lot longer to start climbing.
Normally I down shift about half way when they get to 450 but now it doesn’t get to 450 until the top of the hill. If I had to say I reckon on average it dropped them between 50-80 degrees at the same point through drives
Also this is without the engine cover on.
So it may be marginally better with it on. I’ve never really noticed a difference between having it on and off with the old one.



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Last edited by Tyler1993 on Sat, 04 Aug 2018 5:44 +0000, edited 2 times in total.
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Re: TRS build

Postby Tyler1993 on Mon, 16 Apr 2018 3:12 +0000

Also had a look in through the throttle body the other weekend and even with the egr plate in its already building up with gunk again after 5000ks
Hence the catch can.
I’ve also ordered a manual mapper and full planking plate to completely take the egr out of play.
I will also bypass the egr with the coolant hoses


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Re: TRS build

Postby Critter350 on Wed, 18 Apr 2018 1:20 +0000

Like the look of that inter cooler.
Pity about the catch can, my HPD was immaculate and sexy as.


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Re: TRS build

Postby Tyler1993 on Sat, 21 Apr 2018 5:03 +0000

So today I completely blocked off the EGR and install the manual mapper. Very very easy to install. Took it for a drive this arvo and there is a noticeable difference down low between the full plate and the plate with a hole.
And the best part, no codes!!
I haven’t played with the fuel trim yet but I will in good time.

Image
I also bypassed the egr cooler to stop the coolant flowing through it.
ImageImage
Before the manual mapper, egr bypass and intercooler. My coolant temps were between 86-90 on general driving and have seen it upto 95 they are now 80-85
Highest I have seen today was 87 and I was giving it a boot full.
It now drops back down to 80-82 very quickly as soon as you back off.

What temp is everyone else’s Luxys running at?



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Re: TRS build

Postby Tyler1993 on Mon, 23 Apr 2018 7:53 +0000

Little bit of progress yesterday on the rear bar
ImageImageImageImage


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TRS build

Postby gold member on Mon, 23 Apr 2018 2:29 +0000

Tyler1993 wrote:So today I completely blocked off the EGR and install the manual mapper. Very very easy to install. Took it for a drive this arvo and there is a noticeable difference down low between the full plate and the plate with a hole.
And the best part, no codes!!
I haven’t played with the fuel trim yet but I will in good time.

Image
I also bypassed the egr cooler to stop the coolant flowing through it.
ImageImage
Before the manual mapper, egr bypass and intercooler. My coolant temps were between 86-90 on general driving and have seen it upto 95 they are now 80-85
Highest I have seen today was 87 and I was giving it a boot full.
It now drops back down to 80-82 very quickly as soon as you back off.

What temp is everyone else’s Luxys running at?



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Running the manual mapper also but have not bypassed the coolant lines on the EGR cooler, still running EGR blank plate with 7mm hole ( must fit full blank one day soon!) but my coolant temps are around 85 under full load, What’s your Exhaust gas temps running at though?
Mines got a DP chip and 3” exhaust EGTs running at around 310 cruising up the freeway but up into low 500s pulling 1.7t of camper trailer uphill.
Great bit of kit the Ozbush mapper! Yet to play with the fuel trim though, runs like a dream set at 0 so I am hesitant to touch it.


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Re: TRS build

Postby Tyler1993 on Mon, 23 Apr 2018 6:56 +0000

Yeah make sure you get that full blank in!
That’s pretty good temps! I’ve got a steinbaur and 3 inch and mine used to get up to 550 pretty quick, fully loaded but no trailer.
I’ve also got 305/70r16’s with no re gear so that’s probably not helping my caus haha
But yeah my coolant used to sit around 86 and climb to 90 at the slightest hill
So everything is definitely making a difference!
I’m also abit hesitant about adjusting the trim not sure how it will go combined with the chip aswell. If you do play with it definitely let me know how it goes!


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Re: TRS build

Postby gold member on Tue, 24 Apr 2018 6:42 +0000

Got the blank plate in today , cheers for the pic showing the heater hose size for the coolant lines too and for motivating me to do it ha ha ha [emoji1303] bought some new hose to bypass the cooler like you have done, this though will have to wait for tomorrow as the coolant was way to hot to try and handle.
Did you loose much coolant during the bypass? Any tips?


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Re: TRS build

Postby Tyler1993 on Tue, 24 Apr 2018 7:09 +0000

Hey mate, no I didn’t loose much coolant at all. Besides what was in the cooler. I just let that drain.
I took both the hoses off the cooler first and let it drain then I used some vise grips to clamp the hoses so they didn’t leak.
The bottom hose going into the block was abit awkward to get the pliers in but other than that just have the new hose readily accessible when you pop the old one off, then just hold your finger over the hole to block the coolant while you grab the new hose!
Then have a beer or two to reward yourself!!


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Re: TRS build

Postby Tyler1993 on Tue, 24 Apr 2018 7:12 +0000

Oh I forgot the most important part!
I took the cooler inlet and outlet off first so I could put the hose clamps from them straight onto the new section of hose ready to go! Rather than trying to slide it down the whole length after you connect it!


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Re: TRS build

Postby gold member on Tue, 24 Apr 2018 7:31 +0000

Cheers mate, sounds like a plan!


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TRS build

Postby gold member on Wed, 25 Apr 2018 11:56 +0000

New hoses installed now so EGR is completely bypassed, have you had any issues with leaks from the 5/8 size heater hose? Seems to be a fraction bit bigger than original size hose.


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Re: TRS build

Postby Tyler1993 on Wed, 25 Apr 2018 6:49 +0000

No leaks as of yet! I thought the same thing at first as well.
But I think they shrink/mould to shape a little once they heat up, I pulled one off after a drive to see if the coolant had filled it up and it was a fair bit tighter than when I first put it on. I will be keeping an eye on it for awhile though!


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TRS build

Postby gold member on Wed, 25 Apr 2018 7:01 +0000

Yeah ok, I seen another chap had used 1/2” I went back and got some of this, managed to get it on was very tight fit. 9/16 would be perfect but its not a common size. Nothing like doing a job twice ha ha . Happy with the results now.

How’s the rear bar progressing? Any updates?


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TRS build

Postby Tyler1993 on Wed, 25 Apr 2018 7:58 +0000

Oh really! 5/8 was the smallest they had when I went to look.
I might have a look around for some smaller stuff, better to be safe than sorry! Murphy’s law will say it will leak when your in the middle of nowhere with no spare coolant!
Cheers for the head ups!

Not very much I grinded back all the welds this arvo. Hopefully get stuck into it this weekend, I’ll put some pics up for sure though


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TRS build

Postby gold member on Fri, 27 Apr 2018 10:26 +0000

Yeah sort of want to be 100% sure before I start my quick lap of oz in June, This should be spot on for size, I ordered some but am not home for another couple of weeks yet to fit it.
AN10 -10 14.2mm Push On / Lock Rubber Hose 1M Fuel Oil Water https://rover.ebay.com/rover/0/0/0?mpre ... 2892634993


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Re: TRS build

Postby Tyler1993 on Mon, 30 Apr 2018 2:58 +0000

Cheers for that mate, I might order some just for piece of mind!


Also I forgot to put anything up, replaced the ARB fog lights with some stedi LEDs
ImageImage


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