Clutch Install Instructions

Gearboxs, Transfers, Tailshafts, Diffs, axles and CVs

Re: Clutch Install Instructions

Postby Kizzzaaa on Wed, 07 Jan 2015 4:21 +0000

Im up for a new clutch, pretty much sold on the 4terrain clutch for a 08/2008 lux. Just wondering the best place to buy them from online, seeing as alot of hilux owners have them. Im located in Townsville qld if that helps. Cheers.
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Re: Clutch Install Instructions

Postby fnqtech on Wed, 07 Jan 2015 8:22 +0000

Kizzzaaa,
Burson Auto Parts in Pilkington St are Clutch Industries agents (manufacturers of the 4Terrain clutch)
Cheers Stu
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Re: Clutch Install Instructions

Postby Husky77 on Wed, 07 Jan 2015 10:59 +0000

Check ebay mate, i got my 4terrain clutch pretty cheap from there.. came with free postage too :P

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Re: Clutch Install Instructions

Postby wayne 91 on Sat, 17 Jan 2015 4:16 +0000

I've just bought a exedy clutch for my hilux 2010 , 260mm , haven't arrived in mail yet , bloody hell lol , looks like I need a 275 mm , should have asked first , oh well , live n learn ,
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Re: Clutch Install Instructions

Postby Kizzzaaa on Sat, 17 Jan 2015 4:56 +0000

Cheers lads, will look into it soon :)
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Re: Clutch Install Instructions

Postby TOYZX on Sun, 18 Jan 2015 12:43 +0000

Just a note to those who need to do their main seal, use a genuine one! Put an aftermarket one in mine $25, lasted bout 6 weeks and started leaking again so now I gotta pull it all back out again! The genuine one is about $100 but from what the trans shop here tell me that after the first couple came back leaking they only ever use a genuine one.
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Re: Clutch Install Instructions

Postby Kizzzaaa on Tue, 24 Mar 2015 4:16 +0000

Thanks, i got a 4terrain off ebay from brisbane for literally half the price that bursons gave me.

Just double checking, i have an 08/2008 hilux. Does that fall in the 275mm category or could it be the smaller one?
How do i check via the vin number?
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Re: Clutch Install Instructions

Postby TOYZX on Thu, 14 May 2015 6:44 +0000

Hey guys gunna rip mine down tomoz to do the rear main seal and a thrust bearing. My question is I'll be doin most of it by myself and was thinking of removing the transfer to make things a bit easier to handle, does it just unbolt and slip off? What's the go? Thanks!
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Re: Clutch Install Instructions

Postby UltraLuxe on Fri, 15 May 2015 4:58 +0000

Hey Toyzx, when I did mine I knocked the tailshafts off and left the transfer on. Easy enough to move, just need a little patience and some muscle.

Cheers

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Re: Clutch Install Instructions

Postby Shonky on Mon, 25 May 2015 10:14 +0000

Kizzzaaa wrote:Thanks, i got a 4terrain off ebay from brisbane for literally half the price that bursons gave me.

Just double checking, i have an 08/2008 hilux. Does that fall in the 275mm category or could it be the smaller one?
How do i check via the vin number?



how much from evil bay?
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Re: Clutch Install Instructions

Postby andyboy_55 on Tue, 30 Jun 2015 2:39 +0000

if youre doing it in the driveway/ shed removing the transfer definitely makes life easier, (8 bolts that's it, and I was surprised to see how much shit was built up in there) just might be a bit hard to get to the top drvs side bolt unless you have a body lift. currently in the process of replacing my outback extreme to the outback extreme 275mm clutch because my rear main decided to spunk itself all over my clutch that still looks brand new. anyways for anyone doing theirs soon heres the main torque specs:
T-Case to G-box ext: 24NM
Bellhousing Bolts: 72NM
Slave Cyl: 12NM
Clutch housing: 19NM
Flywheel: 178NM

Prop shaft bolts: 88NM

definitely one of the better gearboxes ive had to do, (which is good because ive puled mine 3 times in 3 years due to 2 upgrades and 1 premature failure of a thurst brg)

Anyway kids, hope that helps someone, and if you need anymore help Yota WKSP manual online: http://www.moranbahweather.com/toyota/hilux/index2.html


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Re: Clutch Install Instructions

Postby lambshanks on Thu, 16 Mar 2017 8:13 +0000

hey guys, sorry to bring this thread up again. how are people getting to the drivers side top bolt? can't seem to get anything to fix to crack it. MIght have to go 750mm breaker bar and shallow socket or something to get to it from the engine bay.
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Re: Clutch Install Instructions

Postby TOYZX on Fri, 17 Mar 2017 4:36 +0000

Do you have the gearbox cross member off? Just let everything hang down, get a couple of long extensions and maybe a universal joint and you'll get it.

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Re: Clutch Install Instructions

Postby Sam Gribley on Tue, 05 Jun 2018 2:21 +0000

So i've read through the thread a few times now (while clarifying clutch size) and thanks to all who've added info. Doesn't look like we ever came up with some actual install instructions though???

I got my new clutch in the mail today so I'll be having a crack at it in the next couple of weeks. I've picked up a lot of good info in the thread like all the torque specs, replace rear main seal with genuine, disconnect from transfer case if I can, remove gearbox cross member etc; and it's very appreciated. I know BUGGER all though so I need all the info I can get. Honestly I was planning to just start taking things off and work it out as I go but after reading all the warnings and paperwork that come with the clutch, now I'm stressing hahaha. I've heard and read a lot of feedback about hilux being one of the easiest to do which is very comforting.

So, if anybody can find straight forward, walk-through instructions on how to do it that would incredibly helpful. Any and all other advice is welcome. 2010 SR kun26 d4d for the record
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Re: Clutch Install Instructions

Postby TOYZX on Tue, 05 Jun 2018 5:52 +0000

Man the best thing I did the last time I had mine apart was leaving the transfer case and gearbox together. When ya unbolt everything, have the box sitting on a trolley jack then wriggle it off the back of the engine, roll it back far enough to work on the clutch etc and then jack the box up into the floor of the ute so it's nice and snug amd leave it there while ya do the clutch replacement. Then it's just a matter of lowering it a little and rolling it back into position. Have a mate or two with ya, especially for the reassembly and male sure when removing and refitting the box ya keep the box level with the engine, imagine a line running through the crank and gearbox and keep it all straight. Good luck!

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Re: Clutch Install Instructions

Postby Sam Gribley on Fri, 08 Jun 2018 4:57 +0000

TOYZX wrote:Man the best thing I did the last time I had mine apart was leaving the transfer case and gearbox together. When ya unbolt everything, have the box sitting on a trolley jack then wriggle it off the back of the engine, roll it back far enough to work on the clutch etc and then jack the box up into the floor of the ute so it's nice and snug amd leave it there while ya do the clutch replacement. Then it's just a matter of lowering it a little and rolling it back into position. Have a mate or two with ya, especially for the reassembly and male sure when removing and refitting the box ya keep the box level with the engine, imagine a line running through the crank and gearbox and keep it all straight. Good luck!

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All noted, thanks very much. Think it'll be a couple of weeks before I can get access to a hoist so I'll be collecting any and all further info until then.
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Re: Clutch Install Instructions

Postby PANTHER565 on Sun, 05 Dec 2021 2:00 +0000

Hi,

I own a 2014 DC 3.0 diesel engine hilux (MGB).
Can anyone tell me what clutch model is fitted (260 or 275mm diameter) ?
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Re: Clutch Install Instructions

Postby hiluxxury on Sun, 05 Dec 2021 4:19 +0000

Its likely to be the larger clutch. Put your VIN into partsouq and see what you come up with.
I might be wrong.

2005 SR Hilux 1KD - SOLD
2009 BMW X5 - destroyed by a hail storm
2012 Range Rover Sport SDV6 - SOLD
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Re: Clutch Install Instructions

Postby PANTHER565 on Mon, 06 Dec 2021 2:15 +0000

hiluxxury wrote:Its likely to be the larger clutch. Put your VIN into partsouq and see what you come up with.


I ran my VIN in partsouq and you were right : it's the large one.
Many thanks !!!
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Re: Clutch Install Instructions

Postby hiluxxury on Mon, 06 Dec 2021 4:27 +0000

PANTHER565 wrote:
hiluxxury wrote:Its likely to be the larger clutch. Put your VIN into partsouq and see what you come up with.


I ran my VIN in partsouq and you were right : it's the large one.
Many thanks !!!


No worries.
I might be wrong.

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2009 BMW X5 - destroyed by a hail storm
2012 Range Rover Sport SDV6 - SOLD
2015 Ford Ranger
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